EAAI Journal 2025 Journal Article
A physical-modulated framework for process optimization and shape inference of industrial metal tube
- Le Wang
- Zili Wang
- Shuyou Zhang
- Jianrong Tan
- Yaochen Lin
- Yongzhe Xiang
Accurate forming shape prediction and process optimization are crucial for ensuring the quality of tubular components throughout both the design and iteration phases. However, the nonlinear multi-physics coupling between plastic deformation and process attributes presents significant complexity. Although the two tasks are inherently interdependent, they are often treated as separate paradigms in industrial applications. This lack of a synergistic approach impedes the establishment of an efficient closed-loop manufacturing process. We propose a physical-modulated dual-branch prediction framework, called Forming Process to Three-Dimension (FP-3D). It operates under a unified feature scale, which interactively maps from the process attributes to the three-dimensional (3D) tube shape. It bridges branches by extracting structurally embedded geometric latent features as a reliable intermediate representation. The process optimization branch contrasts shape features to learn latent disparity in pairs. It alleviates limitations posed by sample quantity and encourages the model to learn process attribute adjustments as a historically measured shape deformed to target one. A physical-increment-modulated (PIM) layer is proposed to facilitate the accelerated learning of physical increments that are sensitive to process attributes. In the shape inference branch, we propose radially transferring features toward the implicit skeleton, which enables physical information to intervene in the latent space for controllable shape generation. Under the sole condition of process parameters, FP-3D allows the conditional generation of point-wise features to decode refined 3D shapes. The extensive experiments conducted on diverse tube and benchmark datasets demonstrate that FP-3D exhibits state-of-the-art performance.