EAAI Journal 2025 Journal Article
Intelligent fault diagnosis of nonlinear uncertain industrial processes based on kernel local–global interval embedding algorithm
- Ning Li
- Hua Ding
- Xiaochun Sun
- Zeping Liu
With the rapid development of a new generation of Big Data and artificial intelligence, intelligent fault diagnosis of industrial processes including chemical processes, coal mining equipment operations, etc. , has become increasingly important. The local–global interval embedding algorithm (LGIEA) has attracted significant attention for its capability to simultaneously extract local and global features from interval data. However, this method can only process linear interval data and performs poorly in terms of extracting strong nonlinear features. To solve the problem, this study proposes a new intelligent fault diagnosis method based on kernel LGIEA (KLGIEA), which extends the linear process monitoring model to nonlinearity. First, the interval inner product estimation (IIPE) is transformed into the kernel IIPE by introducing kernel function, which can not only inherit the advantage that LGIEA can extract both global and local features of data simultaneously, but also has stronger applicability to nonlinear data in industrial processes. Second, the four statistics defined can effectively monitor the fault of industrial equipment under strong interference environment such as noises, and the nonlinear reconstruction contribution (NRC) can effectively identify the fault variables, improve the fault diagnosis ability of KLGIEA. Finally, two cases of the Tennessee Eastman process (TEP) simulation data from Eastman Company and site shearer fault data obtained from Shaqu No. 2 coal mine show that KLGIEA is significantly superior to complete information principal component analysis (PCA), midpoint-radius kernel PCA, and LGIEA in processing nonlinear interval data, improving accuracy, applicability, and reliability of algorithm.