EAAI Journal 2026 Journal Article
A reparameterized hierarchical feature learning network designed for accurate sizing and localization of steel surface defects
- Ronggang Ge
- Yue Wang
- Yonggeng Wei
Accurately measuring the size and spatial distribution of surface defects on steel products is essential for ensuring product quality. However, existing detection methods exhibit notable limitations in achieving high-precision measurements of defect dimensions and spatial localization. To address this issue, this study proposes two new modules: the reparameterized multi-scale receptive field module (RMRFM) and the hierarchical enhanced feature propagation network (HEFPN). By integrating the strengths of both modules, we further develop a unified detection architecture, termed You Only Look Once with Reparameterized Hierarchical Feature Learning (YOLO-RH). RMRFM significantly improves the model's measurement accuracy of defect size and spatial distribution without sacrificing detection speed through a reparameterized multi branch feature extraction strategy Meanwhile, HEFPN introduces a cross-layer feature interaction mechanism that effectively preserves shallow-layer texture information during feature extraction, providing essential support for the accurate measurement of defect attributes. Extensive experiments conducted on the NEU-DET dataset demonstrate that both RMRFM and HEFPN yield strong individual performance, while their combination in YOLO-RH achieves AP50, AP50: 95, AR, APS, and ARS scores of 71. 9%, 38. 4%, 55. 1%, 49. 1%, and 61. 1%, respectively, which were 3. 7%, 1. 9%, 5. 2%, 11. 8%, and 12. 6% higher than baseline and consistently outperformed other state-of-the-art methods. Furthermore, generalization experiments on GC10-DET and PV-Multi datasets confirm the robustness of YOLO-RH across different materials and defect types. Finally, a steel defect measurement platform based on YOLO-RH is developed to validate its practical feasibility, offering a viable solution for intelligent defect measurement and automated sorting in real-world industrial environments.