EAAI Journal 2025 Journal Article
A lightweight model based on multi-scale feature fusion for ultrasonic welding surface defect detection
- Rui Liu
- Lun Zhao
- Yu Ren
- Zhonghua Shen
- Liya Li
- Jianfeng Luo
- Zeshan Abbas
Ultrasonic welding technology is crucial in industrial and medical fields, relying on precise surface defect detection for quality assurance. Traditional methods suffer from low accuracy, efficiency, high costs, and complex implementation. Additionally, current neural networks for ultrasonic surface defect detection struggle to balance parameter optimization with detection accuracy. To solve this problem, we proposed a lightweight model based on multi-scale feature fusion for the Ultrasonic Weld Surface Defect Detection Network (UWSDNet). First, the feature extraction module with reparameterization technology (FRT) and application of efficient multi-scale attention (EMA) are proposed to alleviate network redundant parameters and computational overhead brought by welding background. Secondly, the multi-core feature enhancement module (MCM) is introduced. It enhances multi-scale object detection with fewer parameters to cope with the actual edge deployment of ultrasonic welding. Finally, the lightweight asymmetric detection head (LADH) and contextual and spatial feature calibration network (CSFCN) are introduced into the network. To improve the multi-core dimensional feature capture capability, to solve the problem of large size span of ultrasonic welding surface defects. Experimental evaluations on a self-built ultrasonic welding wire harness defect dataset show that UWSDNet achieves the mean average precision (mAP) of 88. 9%, the precision of 95. 6% with parameters of 12. 7M. In addition, UWSDNet achieves excellent performance on the publicly available NEU-DET dataset, demonstrating strong generalization and application potential in industrial defect detection.