EAAI Journal 2026 Journal Article
An enhanced deep learning framework with Large Separable Kernel Attention and Reparameterized Dual Convolution for real-time cold-crack detection in laser cladding
- Jinyang Du
- Ruipeng Gao
- Yiran Wang
- Jiabao Zhao
- Yuechen Meng
- WEI SHAO
Despite extensive industrial application, laser cladding continues to be challenged by cold-crack formation—a critical defect degrading structural integrity through brittle fracture propagation along grain boundaries. To address conventional Non-Destructive Testing (NDT) limitations in real-time monitoring (<50 ms latency) and micron-scale resolution (5-10 μm (μm)), a novel architecture—You Only Look Once version 9 (YOLOv9) integrated with Large Separable Kernel Attention (LSKA) and Reparameterized Dual Convolution (Rep-DualConv), hereinafter referred to as YOLOv9-LSKA-Rep-DualConv—is proposed for in situ cold-crack detection. This framework integrates three synergistic innovations: LSKA blocks expanding the receptive field by 40% to enhance contextual feature extraction, Rep-DualConv operations enabling hierarchical feature fusion with an 18% parameter reduction relative to standard convolutional blocks, and Dynamic Noise Suppression (DNS) Module elevating the Signal-to-Noise Ratio (SNR) by 12 dB (dB) in thermal environments. Comprehensive evaluation demonstrates that the model reaches 94. 2% mean Average Precision (mAP)@0. 5 on the proprietary dataset. While maintaining real-time performance, it achieves a 2% accuracy improvement compared to the baseline YOLOv9. Crucially, under stringent mAP@0. 5: 0. 95 evaluation, a consistent 1. 8-percentage-point advantage is maintained, enabling deployment in industrial closed-loop systems that achieve American Society of Mechanical Engineers (ASME) B46. 1-compliant 8 μm crack detection at 90% confidence—fulfilling critical quality control requirements for laser processing.