EAAI Journal 2026 Journal Article
Concurrent historical data clustering and common feature learning for new-mode zero-shot industrial anomaly detection
- Kai Wang
- Xinlong Yuan
- Xun Lang
- Xiaofeng Yuan
- Jie Han
- Yalin Wang
Due to insufficient understanding of the new operating conditions and lack of operational experience, the new operating conditions in industrial processes are more prone to failures. Rapidly Rapid indication of anomalies in the early stage of faults is very important to production safety. However, no samples are collected for the new modes when the operation just starts. Based on the rationale that not all process correlations change from mode to mode and there exist stable similar features across different modes, we seek to mine common knowledge in multi-modal historical data and leverage it for zero-shot, zero-start industrial condition monitoring. Since no clear mode labels are available in practice, an unsupervised multi-manifold clustering and shared principal component extraction method is proposed. The class indicator matrix and the projection direction of feature subspace are simultaneously learned. A trace-ratio iterative optimization algorithm, together with a parameter initialization strategy, is proposed to accelerate convergence. A numerical example and a real multiple effect evaporator are used to verify the advantages of the proposed method.