EAAI Journal 2026 Journal Article
Weight prediction of the oxidation film in aircraft aluminium alloy components with small samples using data augmentation and random forest
- Shuai Li
- Zhuo Yu
- Yudong Chen
- Jiaqi Mai
- Xiaofeng Zhou
- Weichen Yu
- Yigeng Wang
Anodic oxidation stands as one of the pivotal processes in the surface modification of aircraft aluminum alloy components. The weight of the oxidation film typically exerts an influence on the comprehensive performance of the components, which also significantly impacts the service life of diverse aircrafts. Nevertheless, the intricate coupling characteristics stemming from multiple process parameters and small sample sizes present formidable challenges to the weight prediction of the oxidation film. In response to these issues, this study develops a weight prediction method of oxidation film using data augmentation and random forest (RF). Initially, given the scarcity of oxidation film weight data, this study designs a data augmentation method using quadratic B-spline interpolation and generative adversarial network (GAN) to augment the quantity of data and enhance representational capabilities. Subsequently, to assess the quality of the augmented data, a comprehensive evaluation index (CEI) using mean squared error (MSE) and Kullback-Leibler (KL) divergence is presented. Finally, considering complex coupling characteristics of process parameters, a weight prediction model using attention mechanism (AM) and RF is built to enhance the prediction performance. The results of data augmentation and oxidation film weight prediction in the actual anodic oxidation process of aircraft aluminum alloy component demonstate the feasibility and effectiveness.