EAAI Journal 2026 Journal Article
Dual-domain data enhancement and lightweight deep architecture for robust powder bed defect detection
- Zihan Yang
- Junlai Zhao
- Yuhao Zhai
- Qingpeng Chen
- Fang Dong
- Sheng Liu
Powder-bed defect detection is essential for in-situ quality monitoring and assurance in Selective Laser Melting (SLM), where early identification of recoating-induced powder-bed anomalies—such as Recoater streaking, Recoater hopping, Incomplete spreading, and Craters—can reduce scrap and mitigate defect accumulation across layers. However, practical deployment is constrained by the scarcity of real defect samples and the high cost of data acquisition and annotation, which together limit model generalization on weak-texture surfaces and under varying imaging conditions. To address these challenges, we propose SLM-You Only Look Once (YOLO)-Light (SLM-YOLO-Light), a lightweight defect detection framework that integrates dual-domain data augmentation by combining Contrast Limited Adaptive Histogram Equalization (CLAHE)-based enhancement and Denoising Diffusion Probabilistic Model (DDPM)-based defect synthesis to improve weak-texture visibility while generating realistic defect samples with consistent powder-particle statistics. Architecturally, the proposed network replaces standard convolutions with Ghost Convolution to reduce computational redundancy, incorporates a Multi-Scale Convolutional Attention mechanism to enhance contextual perception, and adopts a Dynamic Head for adaptive cross-scale fusion and improved spatial–semantic alignment. Experiments on a self-collected SLM powder-bed dataset demonstrate that SLM-YOLO-Light achieves a mean average precision (mAP@0. 5: 0. 95) of 0. 667, representing a 9. 1% improvement over the baseline, while maintaining moderate computational complexity (4. 4 million parameters and 25. 1 ms per image). These results indicate that the proposed augmentation strategy and lightweight architecture enable accurate and efficient defect localization, offering practical potential for machine-side, near-real-time powder-bed inspection in industrial SLM workflows.