EAAI Journal 2026 Journal Article
Deep multimodal fusion of spectral and visual data for laser welding defect classification
- Qin Zhang
- Zhongyou Zhao
- Zhenmin Wang
- Zixuan Wan
- Hui-ping Wang
- Guangze Li
Laser welding defect detection requires accurate interpretation of heterogeneous signals, in which weld images and spectral time-series data provide complementary information. However, effectively integrating these two types of data remains challenging. In this study, we construct a multimodal dataset for automotive battery busbar welding and propose a fusion framework based on cross-attention. Weld seams are first segmented using a convolutional network to suppress background interference, and informative spectral channels are selected through correlation analysis. Visual and spectral features are then jointly modeled by means of an inverted spectral embedding module and a vision-to-spectrum cross-attention mechanism, enabling fine-grained multimodal interaction. The proposed artificial intelligence method achieves an overall accuracy rate of 99. 2%, which further improves to 100. 0% with an increased spectral embedding dimension, outperforming all single-modality and baseline fusion approaches. Extensive ablation studies validate the benefits of segmentation, channel selection, and embedding design. Moreover, experiments on publicly available industrial defect datasets confirm the generalizability and robustness of our approach across diverse industrial defect inspection scenarios. To the best of our knowledge, this is the first work to apply cross-attention for fusing image and spectral data in laser welding, offering a novel and practical solution for multimodal industrial inspection.