EAAI Journal 2026 Journal Article
A lightweight steel surface defect detection model for automotive manufacturing production lines
- Lu Zheng
- Chengao Zhu
- Yingzhi Li
- Lei Xu
- Mengting Ruan
- Mian Wu
- ChongWei Ruan
- Jun Tie
Due to the limitations of traditional inspection methods, which are highly subjective and low in accuracy, ensuring steel surface quality is essential for product reliability and operational safety. To address these limitations, this study proposes the Advanced Convolution with Multi-Scale Structure and Pruning You Only Look Once (ACMSP-YOLO) model, a lightweight object-detection model specifically designed for steel-surface defect detection in automotive manufacturing. The model directly employs a Roboflow-based data augmentation strategy to alleviate class imbalance. An average pooling downsampling (ADown) module is integrated into the You Only Look Once version 8 (YOLOv8) framework to compress feature maps while preserving fine defect details. The advanced convolution with multi-scale structure reduces computation while maintaining multiscale feature representation, and the detail-enhanced, shared convolution detection head improves detection robustness with fewer parameters. A lightweight spatial kernel attention mechanism enhances sensitivity to small defects, while the model further uses the Growing Regularization (Growing_Reg) pruning strategy to compress the model size without compromising accuracy. On the Northeastern University Surface Defect Detection (NEU-DET) dataset, ACMSP-YOLO outperformed YOLOv8 by 4. 9%, while reducing parameter count, floating-point operations per second, and model size by 46. 7%, 46. 3%, and 35. 6%, respectively. On the Jetson Orin Nano edge platform, the model achieved 83. 3 frames per second (FPS) under TensorRT configuration, demonstrating its capability for real-time detection in resource-constrained environments. ACMSP-YOLO achieves an effective balance between detection accuracy and computational efficiency, rendering it highly suitable for industrial deployment.