EAAI Journal 2026 Journal Article
Active detection-based concept drift adaptive approach for coal mill condition monitoring
- Jian Xu
- Yuguang Niu
- Ming Du
- Jun Yao
- Guoxiong Zhu
The coal mill plays an important role in coal-fired power plants, as its operational condition affects overall efficiency and reliability. Consequently, condition monitoring of coal mills has received increasing attention. However, existing data-driven methods typically assume stationary data distributions and lack the adaptability required to handle concept drift arising from equipment aging, operational fluctuations, and fuel variations. To address these challenges, a novel active detection-based concept drift adaptive approach is proposed for long-term condition monitoring of coal mills. Instead of relying on periodic retraining, the proposed approach employs an active detection mechanism to autonomously initiate updates upon the identification of drift. This approach consists of three main components: feature extraction, drift detection, and model adaptation. Specifically, the dual-channel graph temporal convolutional network is designed to extract robust spatio-temporal features. The sliding window-based drift detection method is proposed to dynamically adjust detection thresholds and identify drift points. In addition, the complementary learning system-based incremental learning method integrates both short-term and long-term memory mechanisms with a triple-trigger update strategy to ensure timely and reliable model adaptation. Validated on real-world data from a coal-fired power unit, the proposed approach accurately issued two early fault warnings without false alarms over a continuous 102-day monitoring period. Importantly, the model required only seven updates during this period, indicating its ability to adapt effectively to evolving data distributions with minimal intervention. These results indicate that the proposed approach offers a practical and reliable solution for intelligent operation and maintenance in industrial settings.