EAAI Journal 2025 Journal Article
Knowledge and data dual-driven cyber-physics system for intelligent monitoring and compensation of machine tool dynamic coupling error
- Chengyi Wu
- Shijun Ji
- Ji Zhao
The interpretability of data-driven cyber-physics system (CPS) is limited, while traditional model-driven methods struggle with the time-varying requirements of dynamic performance. CPS combined with the artificial intelligence (AI) is used to monitor and compensate the states of machine tools, which is becoming increasingly important for machining under dynamic working conditions. This paper proposes a knowledge and data dual-driven cyber-physics system to control the dynamic coupling error of the machine tool and improve the contour accuracy. The proposed hybrid deep learning model is combined with the temporal attention mechanism to extract dynamic information of important features from historical data. Theoretical models are constructed to study the coupling effect among thrust harmonics, non-uniform rational B-Splines interpolation errors and kinematic constraints, and they are embedded as the prediction boundary of the hybrid deep learning to improve the interpretability of the model. The data interaction between the cyber module and physical module creates a closed loop to realize the deep integration. Multiple case studies have verified the feasibility of convolutional neural network and gate recurrent unit in terms of compensation accuracy and their robustness under complex working conditions. The minimum root mean square error predicted on the self-constructed dataset is 7. 3649 × 10−5 mm. For machining under different position-velocity-time interpolation periods, the minimum average contour error is 5. 6424 × 10−4 mm, which is 44. 19 % lower than other traditional methods. This study proposes a unified framework for the deep integration of CPS and AI algorithms, providing significant insights into the contour accuracy compensation of ultra-precision machining.