EAAI Journal 2026 Journal Article
Causal-stabilized latent regression for robust industrial soft sensors
- Kepeng Qiu
- Baowei Rong
- Yi Zhu
- Yu Liu
- Hui Yan
- Haijun Cao
- Weiwei Wang
Soft sensors play an essential role in monitoring and optimizing industrial processes. However, data redundancy and changing operating conditions often limit their reliability and ability to work well in different situations. This paper presents causal-stabilized latent regression (CSLR), a novel framework that combines causal inference with adaptive weighting. This combination helps balance feature importance and makes the model more stable when conditions change. The framework has two main parts working together: First, the causal balance weight optimization module reduces redundancy and aligns data distributions by optimizing both sample and feature weights through a causal weighting approach. Second, the robust weighted partial least squares (PLS) modeling module uses these weights to build a regression model that focuses on causally important features while reducing multicollinearity problems. Our analysis shows that CSLR effectively reduces feature redundancy and improves both generalization and stability when process conditions change. Tests on industrial debutanizer and fermentation processes demonstrate that CSLR achieves significant improvements over existing methods, with prediction error reduced by up to 43. 5%, R 2 increased by 8. 88%, and mean absolute percentage error decreased by 60. 62%, confirming its effectiveness for building accurate and reliable soft sensors.