EAAI Journal 2026 Journal Article
A whole-life fatigue crack growth rate prediction method based on active learning and physics-informed loss
- Qixuan Zhang
- Wei Zhang
- Rui Huang
- Xinghui Chen
- Bingbing Li
- Fang Wang
- Yiming Zheng
- Changyu Zhou
Whole-life fatigue crack growth presents a critical challenge in structural integrity assessment, particularly under complex loading conditions. To address the limitations of standard physics-informed neural networks (PINNs) in capturing the temporal dynamics of fatigue crack growth, this study proposes an active learning-based physics-informed recurrent neural network (AC-PI-RNN). Specifically, a recurrent neural network (RNN) is integrated with a fully connected network, where dynamic features (stress intensity factor range) and static features (stress ratio, load amplitude, and pre-strain) are fused at the RNN input layer to provide comprehensive loading information. To optimize sample selection under data-limited conditions, a query-by-committee active learning strategy is employed. Furthermore, a modified Jones physical model is embedded into the network's loss function to enforce adherence to the underlying physics of fatigue crack growth. Comprehensive evaluations validate the efficacy of the proposed framework, demonstrating enhanced predictive fidelity, robust generalization, and improved physical consistency. A comparative analysis reveals that the AC-PI-RNN significantly outperforms traditional RNN and PINN models, showing a distinct advantage in capturing the complete trajectory of whole-life crack propagation with high precision. The proposed framework provides an effective and interpretable approach for whole-life fatigue crack growth rate prediction under complex loading conditions.