EAAI Journal 2026 Journal Article
Efficient surrogate-based optimization framework integrating physics-informed neural networks, deep active learning and deep reinforcement learning: Multilayer thin films case study
- Jinglai Zheng
- Jie Huang
- Andi Lin
- Fan Li
- Haiming Huang
Surrogate-based optimization has been widely applied across various fields. However, existing frameworks suffer from slow data generation, extensive training data requirement, and inefficient design space exploration. To address these limitations, we propose a novel optimization framework integrating physics-informed neural networks (PINNs), deep active learning (DAL) and deep reinforcement learning (DRL). PINNs serve as high-fidelity solvers, accelerating data generation by transfer learning. DAL quantifies the samples uncertainty, training a high-precision surrogate model with few samples. It then acts as the environment for DRL, guiding the agent to rapidly explore optimization strategies. To validate the proposed framework, we employ multilayer thin films as a challenging case study, optimizing the thermal shock resistance in engineering applications. The results indicate that PINNs-based data generation is 38. 37 % faster than finite element method, with a relative error below 0. 68 %. DAL reduces required samples, achieving at least 43. 97 % higher efficiency compared to other models for the same accuracy. Compared with particle swarm optimization and genetic algorithm, DRL achieves efficiency improvements of 66. 34 % and 66. 95 %. Overall, the synergetic integration of these artificial intelligence (AI) methods accelerates the entire optimization process by 70. 75 h compared to existing framework, showing its high efficiency and significant potential in engineering applications.