EAAI Journal 2026 Journal Article
Physics informed Dual-Layer Bidirectional Gated Recurrent Unit for Nuclear-Grade Electric Gate Valves Fault Prognostics
- Jie Liu
- Mian Zhang
- Chenwei Tang
- Jiancheng Lv
- Yanping Huang
- Yanshan Li
- Chenhui Li
Nuclear-grade electric gate valves (NEGVs) are mission-critical components in nuclear power plants, characterized by widespread deployment yet prone to high failure rates. Sticking faults pose the most significant risk, often triggering unscheduled plant shutdowns and potentially resulting in severe safety incidents. While accurate fault prediction is crucial for plants safety, current prognostic investigations for NEGVs facing challenges: (1) Inadequate actual operational data, (2) Suboptimal feature selection, (3) Limited prediction accuracy. To overcome these limitations, this study introduces an integrated prognostic framework combining physics informed data augmentation (DA) with optimized feature selection and a Dual-Layer Bidirectional Gated Recurrent Unit (DL-BiGRU) architecture. The proposed DA method capitalizes on ‘segmented wave’ patterns in operating current during sticking faults to effectively describe the degradation trend. Feature selection is enhanced through a random weighting method that simultaneously evaluates feature monotonicity, correlation, and robustness. Case study validation using actual operational data demonstrates the proposed model architecture’s superior predictive capability than other deep learning models, establishing a reasonable strategy in NEGVs degradation trend prediction.